The addition of large-diameter PE production equipment marks the beginning of a new chapter in development

In the wave of vigorous development of new energy, 2024 is a milestone year for Jinchao New Materials. The company has taken a solid and crucial step on the road of technological innovation and production upgrading - adding large-diameter PE production equipment (DN140-315), which has endowed Jinchao New Materials with stronger competitiveness in the expansion of the high-end market.
In order to achieve technological innovation and equipment renewal, Jinchao New Materials has demonstrated extraordinary determination and boldness. Every year, the company allocates funds to invest in the research and development of new products and equipment renewal projects. This continuous investment model reflects Jinchao New Materials' firm belief in long-term development. The company has carefully considered and scientifically planned the allocation of funds to ensure that every investment can be transformed into actual productivity and technological advantages, enabling the enterprise to secure a place in the fierce market competition.
The process of adding the large-diameter PE production equipment this time is another chapter of hard work in the development history of Jinchao New Materials. The equipment arrived at the factory smoothly in November 2024, a moment that carried the expectations of all the employees of the company. The subsequent installation and commissioning work was carried out in a tense yet orderly manner, with every step embossed the efforts of the engineers. Finally, on November 15, 2024, the entire production line was completed and accepted, and the result was encouraging, fully meeting the expected effect.
The changes brought about by the new equipment are all-round, and the production efficiency has achieved a qualitative leap. The production speed has soared from the original 0.3 meters - 1.3 meters per minute to 1 meter - 3 meters per minute, with an astonishing increase of 130% - 230%. This means that within the same period of time, the company can produce more products, greatly enhancing the product supply capacity. In terms of output, it has jumped from 350 kilograms per hour to 650 kilograms, with a growth rate of 85%, enabling Jinchao New Materials to reach a new level in terms of production scale. This improvement in production efficiency has enabled the enterprise to gain more advantages in market competition.
Meanwhile, the reduction in cost has become another highlight of the new equipment. The electricity consumption per ton has decreased by 34%, and behind this figure lies a huge economic benefit. Today, as energy costs are receiving increasing attention, this advantage is another manifestation of Jinchao New Materials' continuous commitment to cost reduction and efficiency improvement measures in recent years. The improvements in technical details of the new equipment have made significant contributions. The addition of the meter weight control device has made the raw material transportation in the discharge section more precise, effectively ensuring the stability of the pipe wall thickness. The application of the automatic vacuum degree adjustment function has bid farewell to the previous manual adjustment method, and the accuracy of the outer diameter of the pipe has reached a new height. The upgrade of the cutting machine is a major innovation. It has changed from the original saw blade cutting to a chipless cutting method, making the end face cut of the pipe smooth and flat, making the product appearance more beautiful and exquisite, and greatly improving the product quality.
It is particularly worth mentioning that all the motors selected for the new equipment are servo motors, and this decision has played a crucial role in reducing power consumption. Take the startup heating as an example. The old equipment takes 14 hours and consumes nearly a thousand yuan in electricity, while the new equipment only needs 4 hours and consumes about a hundred yuan in electricity. This is not merely a simple numerical change; it represents a significant breakthrough for Jinchao New Materials on the path of green production and energy conservation and consumption reduction.
Jinchao New Materials' recent addition of large-diameter PE production equipment is not only an enhancement of the company's own production capacity and technological level, but also a positive promotion of the development of the plastic pipe industry. It conveys a strong signal to the market: Jinchao New Materials will meet customer demands with higher-quality products, higher production efficiency and more competitive prices, and actively respond to market competition. In the future journey, Jinchao New Materials will continue to forge ahead along the path of innovative development, taking technology as the engine and quality as the foundation, constantly writing glorious chapters and setting new benchmarks for the industry's development.